Hard coating can reach the hardness that is difficult

Blood collection mould

Nano PVD coating technology is a new type of technology between materials science, physics, electronics, chemistry, social environmental science and so on. And environmental protection and at the same time greatly hard film layer. Powder metallurgy: precision mold hardware stamping, precision mold hardware accessories/mechanical accessories, etc. Repeatable coating ability After the coating reaches the predetermined life, the mold

Hard coating can reach the hardness that is difficult to reach by traditional surface treatment, and effectively protect the surface of the mold. Cold forming and stretching molds can significantly reduce friction after being coated with nano-coating, and significantly reduce scratches and wear during processing.. Therefore, the life span can be increased and the production cost can be greatly reduced. Widely used in: various powder metallurgy molds, hardware molds, hardware stamping molds, tungsten steel molds, hardware stretch forming molds, various plastic molds, various mirror molds, hot runner accessories, various tungsten steel tools, various saws Films, various tool knives, various anti-wear bearings, gears, various medical equipment, artificial joints, various precision hardware parts, hardware electronic parts and automobile and motorcycle parts, etc.1~10um,

so there is no need to worry about the size trouble, and the new technology makes the product have good lubrication and heat dissipation (dry type), and the service life can be increased by 5 to 50 times. The coating has good lubricity and has achieved good results in the metal forming industry. High wear resistance 2.  In the process of mold use, early failure often occurs. Hard coating has high hardness and good lubrication.

Wear resistance, Blood collection mould resistance, heat resistance and lubricity; and can facilitate the release of the film, greatly improve the quality (such as surface roughness, wear resistance, precision, etc. Among them, failure products caused by wear (such as: blanking, cold heading, powder molding, etc. The problem is not only delaying the production cycle, but also greatly increasing production costs, thereby affecting the competitiveness of enterprises. 3. For this reason, the industry has successively introduced different solutions, and PVD coating surface treatment technology is a popular solution that can effectively solve the above-mentioned problems

 

Silicone mold is a special mold glue for making handicrafts

Injection syringe mould

Generally, high-quality silicone should be selected, which meets the following characteristics (here, Hongye silicone is used as an example):   ①The mold silicone rubber has good operating performance.   How to make silicone molds durable?   One is the choice of silicone raw materials.What is a silicone mold?  

Silicone mold is a special mold glue for making handicrafts. The characteristics of silica gel are high temperature resistance, corrosion resistance, strong tear resistance, and high simulation accuracy. Before repairing the mold, according to the actual situation of the bad phenomenon of the silicone mold, a detailed analysis and research should be carried out, and the remedy method should be proposed after finding the cause of the mold defect. Therefore, it is necessary to repair the malfunctioning silicone molds. However, in the process of using silicone molds, failure forms such as collapse, deformation, wear, and even breakage often occur.  

This simulation can test geometrical constraints and critical regions of overlapping motion between molds, parts, and material transfer devices.The complex mold used on the multi-station press must match the performance of the press, so a device called a trial press is needed to debug the mold and shorten the installation time..   During the stretching process, the blanking die that presses the sheet between the stretching ring and the blanking part is critical to the quality of the part forming. The optimal blank holder force depends on the geometry of the deep drawn part and its material properties.

Computer simulation of the forming process is extremely important. If the blank holder force of the polystyrene formwork Injection syringe mould is too small, wrinkles will be formed in the stretched part; if the blank holder force is too large, when the sheet material is low carbon steel, the material cannot be fully stretched and will be torn. In order to reduce the number of mold changes at least, most companies will process the parts on the multi-station press according to today's fully automatic Large-scale multi-station presses for plate parts require corresponding blanking and die technology to achieve good deep drawing functions. Under normal circumstances, it is economical to change the mold when the production batch of the same part is between 30,000 and 5,000.   The development of tool and mold technology is due to the application of computers, the adoption of new or improved materials, the improvement of lubricants and the integration of computer manufacturing

There are two mold washing tanks in it

Large three-way valve

In aluminum processing, the Large three-way valve wastewater treatment system includes an automatic acid addition system, an automatic alkali addition system, an automatic pH detection system, and an automatic discharge system for qualified wastewater. It should also be explained here that the sodium hydroxide used between the molds is solid caustic soda, which has a high cost.

Since there is no operation process to follow, the addition of caustic soda and the discharge of the bath are arbitrary, and sometimes it is caused by the bath. The phenomenon that the concentration is oversaturated and part of the caustic soda is not dissolved. This not only caused waste, but also increased environmental pollution.  

After the completion of the new mold room, the alkali used for cleaning the mold was changed from flake caustic soda to the liquid caustic used in the oxidation production line, which not only reduced the cost, but also was convenient to operate, with accurate dosage and no waste.   The mold room is built outside the oxidation workshop near the water treatment area. There are two mold washing tanks in it, and the tank liquid is sodium hydroxide solution.

When the aluminum ions in the bath exceed the standard, they are discharged to the waste alkali storage tank in the basement or neutralized by air agitation. In the original design of extrusion production, there is no design process and operating procedures for mold cleaning. It is based on experience. Because there is no requirement for process parameters, a large amount of alkali waste and environmental pollution are caused.  Building the profile mold room near the oxidation production line, and comprehensively treat the waste water and oxidation waste water produced by it, which saves money and is conducive to environmental protection. It is an effective treatment method.

There are already many hot runner mold companies

Packing box mould

Strengthen the Packing box mould of hot runner molds promote the mass production of hot runner mold standard parts, do a good job in the production and demand connection of hot runner mold standard parts, and promote the continuous improvement of the use coverage of hot runner mold standard parts and the continuous development of the industry. Without high-level hot runner molds, there will be no high-level industrial products. During the 'Eleventh Five-Year Plan' period, on the one hand, it is necessary to support and encourage the establishment of higher-level and larger capacity hot runner mold production clusters (or called Hot runner mold city, hot runner mold park), through market-oriented operation, gradually form a regionally more supporting hot runner mold production industrial chain.

Cooperate with newly formulated laws and regulations, adopt government intervention and economic support policies, introduce corresponding policy measures, and provide support in the form of legislation in finance, taxation, and technological transformation.. dollars. dollars (including hot runner molds and hot runner mold related products). For example, it encourages specialized and commercial production, encourages the production of large, precise, complex, long-life hot runner molds and hot runner mold standard parts, encourages the separation of main and auxiliary parts, and makes the production of hot runner molds independent from subsidiary.

In view of the high net value-added rate of hot runner mold products, the value-added tax burden of hot runner mold companies is twice as high as the average level of other industries in the machinery industry. Strengthen industry-university-research cooperation and advance the scientific and technological work of the hot runner mold industry. There are already many hot runner mold companies with an output value of more than 100 million U.

It can operate as a virtual enterprise and is a community of interests. Dongguan Reheng hot runner technology experts believe that it is necessary to actively cultivate the hot runner mold market, strive to improve the management level of the enterprise, and promote the variety, level and scale of hot runner mold standard parts; gradually establish a hot runner mold scientific research that adapts to China's national conditions The design, talent training and production system will not only make our country a major country in the production of hot runner molds, but also strive to make China a strong country in the production of hot runner molds. 

The process plan for the forged steel brake disc

Medical Treatment Drip Chamber Mould Factory

The temperature of the heat sink was significantly lowered, so the ideal heat sink shape was not obtained. The problem of stuck bolts due to thermal deformation hinders practical use. In addition, the complicated forging shape increases the deformation resistance during forging, which becomes a major difficulty in forming. Research and development of the world's first forged steel brake discs with fins have been used in recent high-speed Shinkansen vehicles.

In manufacturing, there is a reverse included angle between the brake sliding surface and the thermal deformation. Use pre-deformation to reduce thermal deformation. When the wheel is installed, the sliding surface and the corresponding sliding material plane become parallel.The practicality of forged steel brake discs with heat sinks..

Therefore, the process plan for the forged steel brake disc with the heat sink is also determined. In the past, the shape of the heat sink was forged three times, and the deformation resistance of the material was increased. The original shape of forged steel brake discs with heat sinks is a split type that can be replaced by (a) stress expansion coefficient (b) fracture toughness value according to the vehicle marshalling state.

In addition, in order to Medical Treatment Drip Chamber Mould Factory reduce thermal deformation, a certain amount of pre-deformation is given in the opposite direction from thermal deformation during manufacturing. Therefore, in order to improve the processability of heat sink forming, research has been conducted on the adjustment of die cooling time, the increase of die temperature, the development of high-temperature adhesion lubricants, and the development of molds to prevent defects in heat sinks.

Due to the excellent heat-resistant crack resistance of forged steel, it is not necessary to replace the disk, so the original split type is improved to the integral type, and the deviation of the installation bolt hole distance is also prevented.

The tempering temperature of high chromium cast iron

Plastic Infusion Apparatus Parts Manufacturers

They will not change in the subsequent heat treatment process. Inspection and use results After the heat treatment of the high chromium roll, the high chromium cast iron on the roll surface and the gray cast iron of the roll core were inspected. The high chromium rolls developed by our factory have reached the current level of similar foreign rolls, and some quality indicators have reached the current international level, setting a precedent for the successful use of high chromium rolls on old hot strip mills.. The higher the tempering temperature, the greater the effect of reducing the retained austenite and residual stress, but the excessively high tempering temperature will significantly reduce the hardness, which is obviously not what we want.

The choice of fire temperature The tempering temperature of high chromium cast iron can be seen from the table according to different situations. The sample can get the desired structure under the air-cooling condition, but the half-cooling time is the hardness of the required roll surface, which is equivalent to one. The half-cooling time is a significant increase in the hardness of the sample. The morphology and distribution of the eutectic carbides of the high chromium roller and the matrix structure of the eutectic carbides are mainly determined by the solidification rate of the alloy composition and the gravity coefficient for centrifugal casting.  According to past experience,

due to the residual stress of the composite roll, its hardness is higher than the hardness of the sample cut from the roll body, so it can be determined that the matrix and hardness value obtained at this cooling rate meet the requirements.The choice of cooling rate In order to verify whether the selected high chromium cast iron can Plastic Infusion Apparatus Parts Manufacturers obtain the required matrix structure and hardness under air cooling conditions, the samples are cooled to the inside for controlled cooling according to the half-cooling time, and part of the samples are tempered ,

The results are listed in the table and vary widely. During centrifugal casting, the eutectic carbides formed in high chromium cast iron are very uniform due to the large cooling rate and coefficient of gravity, which are in the pattern of typical eutectic carbides of high chromium cast iron. The hardness of the samples tempered at medium temperature is higher, so this tempering temperature is selected. The test results are compared with the data of high grid rolls from some foreign manufacturers